Pallet racking systems facilitate the storage and handling of goods in busy warehouses, but these towering structures can present several hazards. Accidents can occur from poor installation, overloaded racks or forklift damage, to name a few factors. Unfortunately, warehouse accidents can be catastrophic in terms of product loss, time loss and employee injuries, making it vital for your organisation to implement pallet racking safety measures. Consider the following tips:
· Ensure correct installation. Engage with professionals when installing new pallet racking to ensure installations adhere to strict health and safety requirements. Inform staff of any operational and weight safety limits and allow ample aisle space so machinery can safely manoeuvre when delivering and removing stock.
· Add protection. Once installed, consider pallet racking accessories to protect against forklift damage that could compromise structures. Examples include pallet racking column guards, rack end protectors and crash barriers.
· Implement safe working regulations. Enforce strict safety rules, including machinery speed limits and maximum bay, beam and pallet loads. Additionally, introduce aisle markings for machinery traffic and pedestrian routes. Reinforce safety procedures through employee training and clear signage.
· Perform regular inspections. Execute frequent inspections of the racking, forklifts and other equipment to catch minor issues. Even small imperfections—such as missing safety pins, racking dents or beam deflection—could develop into larger issues. As such, encourage employees to report any defects identified in daily visual inspections. Furthermore, engage with third-party experts to arrange complete and thorough inspections on an agreed-upon schedule.
Finally, implement a warehouse safety policy that details the safety measures intended to keep both staff and visitors safe. Disseminate this policy company-wide.
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